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<li><p>　　DYK型空氣電加熱器是我廠(chǎng)近年來(lái)研制成功的專(zhuān)門(mén)供燃煤發(fā)電廠(chǎng)除灰系統使用的新型加熱設備，該設備由空氣電加熱器和控制系統兩部分組成。發(fā)熱元件采用1Cr18Ni9Ti不銹鋼無(wú)縫管作保護套管，0Cr27Al7MO2高溫電阻合金絲、結晶氧化鎂粉，經(jīng)壓縮工藝成型，使電加熱元件的使用壽命得以保證?？刂撇糠植捎孟冗M(jìn)的數字電路、集成電路觸發(fā)器、高反壓可控硅等組成可調測溫、恒溫系統，保證了電加熱器的正常運行。</p></li> </ul> </div> <div id="a2w4wii" class="product_con"> <p>該產(chǎn)品適用于電站空氣輸送斜槽氣化風(fēng)加熱，電除塵器灰斗氣化風(fēng)和貯灰庫氣化風(fēng)加熱等方面。</p><p>一、技術(shù)參數</p><p>(1)空氣電加熱器的規格與參數(表一)</p><p>(2)控制柜的主要技術(shù)指標數據</p><p>1.輸入電壓：380V±5%(三相四線(xiàn))</p><p>2.額定功率：15kW ~ 90kW</p><p>3.額定電流：23A ~136A(單相)</p><p>4.輸出電壓：≤210V(單相)</p><p>5.控溫精度：0.5級</p><p>6.控溫范圍： 0 ~400℃</p><p>二、結構與工作原理</p><p>(1)空氣電加熱器結構 (圖一)</p><p>電加熱器是由多支管狀電熱元件、筒體、導流板等幾部分組成，管狀電熱元件是在金屬管內放入高溫電阻絲，在空隙部分緊密地填入具有良好絕緣性和導熱性能的結晶氧化鎂粉，采用管狀電熱元件做發(fā)熱體，具有結構先進(jìn)熱效率高，機械強度好，耐腐、耐磨等特點(diǎn)。筒體內安裝了導流隔板能使空氣在流通時(shí)受熱均勻。</p><p>(2)控制柜外形圖 (圖二)</p><p>(3)控制柜工作原理</p><p>SWK-A型數顯溫度控制柜采用數顯溫度調節儀，集成電路觸發(fā)器，大功率可控硅和測溫元件組成測量、調節、控制回路，在電加熱過(guò)程中測溫元件將空氣電加熱器出口溫度電信號送至數顯溫度調節儀進(jìn)行放大、比較后顯示測量溫度值，同時(shí)輸出0~10V電壓信號到可控硅觸發(fā)組件的輸入端，控制輸出脈沖相位，從而控制可控硅導通角度大小，使控制柜有良好的控制精度和調節特性。利用聯(lián)鎖裝置可遠距離啟動(dòng)、關(guān)閉空氣電加熱器。電氣原理圖見(jiàn)圖三，空氣電加熱器系統線(xiàn)纜連接示意圖見(jiàn)圖四。</p><p>三、安裝與使用</p><p>控制柜應安裝在干燥通風(fēng)、便于操作的地方?？諝怆娂訜崞魍鈿?、控制柜外殼應可靠接地、空氣電加熱器應水平安裝，底座螺母要擰緊使其穩固。</p><p>本體與外接管道安裝時(shí)，應注意進(jìn)出口方向。</p><p>安裝測溫元件時(shí)，應區別 “＋” “－” 端接入控制柜接線(xiàn)端子的 “＋” “－” 對應處。加熱器在使用前應測量電源接入端子與金屬外殼的冷態(tài)絕緣電阻不得低于2MΩ，使用環(huán)境相對濕度不大于85%。電源線(xiàn)的出、入端應牢固可靠，不得松動(dòng)。</p><p>使用前首先檢查電源線(xiàn)、測溫元件輸出聯(lián)線(xiàn)是否正確，控制柜元器件、螺絲是否松動(dòng)損壞，如有異常及時(shí)擰緊或更換，確認無(wú)誤后可通電試車(chē)。</p><p>1.合上空氣開(kāi)關(guān) (QS) ，電源指示燈亮，數顯表控制燈亮并顯示所測溫度指示值。</p><p>2.溫度的設定：</p><p>1)溫度控制儀面板示意圖：</p><p><img src="/upload/image/20181105/15413783616013853.jpg" title="未標題-1.jpg" alt="未標題-1.jpg"/></p><p><br clear="ALL"/> </p><p>2)溫度預置方法：</p><p>將“切換開(kāi)關(guān)K”撥向右邊“控制”，旋轉“設定電位器W1”，當順時(shí)針旋轉時(shí)，溫度設定值T設增大，反之減小。溫度預置完畢，再將“切換開(kāi)關(guān)K”撥至中間“測溫”，此時(shí)顯示測溫值，即T實(shí)。</p><p>　　當T實(shí)＜T設時(shí)，控制指示燈亮，當T實(shí)＞T設時(shí)，指示燈滅。</p><p>3)報警設定方法：</p><p>將“切換開(kāi)關(guān)K”撥向左邊“報警”，旋轉“設定電位W2”，當數值達到</p><p>T設預置完畢，再將K撥至中間“測溫處”。</p><p>當T實(shí)＜T報時(shí)，報警指示燈滅，當T實(shí)＞T報時(shí)，報警指示燈亮。</p><p>3.溫度設定好之后，如無(wú)異常情況即可按下“加熱器工作”按鈕，交流接觸器KM1吸合，可控硅進(jìn)線(xiàn)端得電，由數顯控溫表所輸出PID電信號控制空氣電加熱器工作。開(kāi)機時(shí)，可能出現溫度過(guò)沖現象，但逐漸趨向恒定范圍之內。</p><p>四、維護與保養</p><p>DYK系列空氣電加熱器特別是控制部分，系精密儀器，運輸時(shí)要小心輕放，嚴禁沖擊、撞打。筒體部分應合理吊裝，以免變形損壞內部發(fā)熱元件?？諝怆娂訜崞骷翱刂乒翊娣旁趲靸?，嚴禁淋雨。</p><p>五、故障原因與排除方法</p><p>故障一：電源指示燈不亮，數顯表不工作，電壓表無(wú)指示。</p><p>檢查空氣開(kāi)關(guān)是否合上，控制回路熔絲是否完好。</p><p>故障二：加熱器溫度不上升。</p><p>用示波器檢查觸發(fā)器有無(wú)輸出脈沖波形、數顯溫度調節儀有無(wú)PID信號輸出。</p><p>故障三：三相不平衡</p><p>用雙蹤示波器觀(guān)察觸發(fā)脈沖與被觸發(fā)可控硅電壓的波形相位，觸發(fā)脈沖能否移相120o。</p><p>打開(kāi)空氣加熱器防護罩，用萬(wàn)用表檢查單支電熱元件是否斷路，然后用專(zhuān)用配套扳手更換，更換時(shí)注意不要損壞橡膠墊圈?！?/p><p>對不能自行排除的故障，應請熟練技工解決。</p><p><br/></p> 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